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What Wood Are Jigsaw Puzzles Made From?

Modern cardboard jigsaw puzzles contain no wood. They're made from:

  • Chipboard / Greyboard: Recycled paper pulp, 1.5–2.5mm thick. Core material.
  • Printed Paper Layer: Glossy/matte/linen finish, laminated to chipboard.
  • Adhesive: PVA or similar between layers.

Wooden Jigsaw Puzzles (Premium / Heirloom)

These are made from wood. Common species:

WoodPropertiesUsed By
Birch (Baltic/Russian)Fine grain, stable, laser-cuts cleanly, light colorWentworth, Liberty, Artifact, many laser-cut artisans
Maple (Hard)Dense, durable, light, excellent cut qualityStave, Elms, high-end custom
CherryWarm tone, darkens with age, cuts wellCustom makers
WalnutDark, luxurious, stablePremium custom
Plywood (Baltic Birch, ApplePly)Dimensionally stable, multi-ply, consistentMany laser-cut brands (Nautilus, etc.)
MDFCheap, uniform, but dusty, less premium feelBudget wooden puzzles

Manufacturing Methods

  • Laser Cutting: Vaporizes kerf → tight fit, slight burn smell, vertical edges. Standard for wooden.
  • Scroll Saw / CNC: No burn, wider kerf → looser fit. Artisanal.
  • Die Cut (Cardboard): Steel rule die stamps shapes. Fast, cheap, slight variation.

Why Not Solid Hardwood for Cardboard Puzzles?

Cost ($50+ vs $15), weight, humidity warping, cutting dust, splinter risk. Chipboard is engineered for this exact use.

Buying Tip: "Wooden puzzle" = laser-cut wood. "Cardboard puzzle" = chipboard. They're different product categories.


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